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Process Automation

Tank and Vessel Level Control

Level control monitors material in a tank or vessel and coordinates filling, transfer or draining according to defined operating limits. Automation scope depends on the equipment, operating sequence, existing controls and process requirements. Share the machine details and desired outcome to define a suitable control approach.

Application overview

Level control monitors material in a tank or vessel and coordinates filling, transfer or draining according to defined operating limits.

Typical requirements to define

  • Vessel geometry and process medium
  • Level switch or transmitter type and range
  • Inlet, outlet and pump or valve interfaces
  • High/low alarms and overflow or dry-run protections

Example process sequence

  1. Check level signal validity and operating mode
  2. Start or stop transfer equipment at defined conditions
  3. Monitor high and low limits
  4. Alarm abnormal or contradictory signals
  5. Require defined checks before returning to service

Level sensing and pump coordination

The suitable sensor depends on tank geometry and process medium. Pump interlocks and limits should reflect the actual process and installed protection.

Related automation technologies

Explore the control systems that may be relevant to this scope.

Products from the catalog

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Siemens S7-1200 CPU 1214C DC/DC/DC PLC – 14DI/10DO/2AI, 6ES7214-1AG40-0XB0

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Siemens S7-1200 CPU 1214C DC/DC/DC PLC – 14DI/10DO/2AI, 6ES7214-1AG40-0XB0

Siemens S7-1200 CPU 1214C DC/DC/DC PLC with 14 digital inputs, 10 digital transistor outputs and 2 analog inputs. 24 V DC supply, 150 KB program/data memory and PROFINET communication.

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Delta VFD002EL21A 0.2kW (0.25HP) VFD with 200–240V single-phase input, 3-phase output, 1.6A rated output current, V/F control, RS-485 Modbus, built-in braking transistor and 0.1–600Hz frequency range.

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Delta DOP-107CV 7 Inch Touchscreen HMI – 800×480 TFT, RS-232/RS-485/RS-422, USB

Delta DOP-107CV 7-inch industrial touchscreen HMI with 800×480 resolution, 65,536-color TFT display, 256 MB RAM/ROM, RS-232/RS-485/RS-422 communication, USB Host/Client, and 24 VDC power supply.

Delta DVP28SV11T2 PLC – DVP-SV2 Series, 16 Digital Inputs, 12 Transistor Outputs, 24V DC

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Delta DVP28SV11T2 PLC – DVP-SV2 Series, 16 Digital Inputs, 12 Transistor Outputs, 24V DC

Delta DVP28SV11T2 DVP-SV2 Series high-performance slim PLC with 16 digital inputs and 12 NPN transistor outputs. Featuring high-speed processing, high-speed counters and pulse outputs, it is suitable for machine automation, motion control, packaging, printing, conveyor and industrial control applications

Delta DVP12SA2 PLC – DVP-SA2 Advanced Slim PLC, 8DI/4DO, 24VDC, RS-232/RS-485

PLC

Delta DVP12SA2 PLC – DVP-SA2 Advanced Slim PLC, 8DI/4DO, 24VDC, RS-232/RS-485

Delta DVP12SA2 DVP-SA2 Advanced Slim PLC with 8 digital inputs, 4 digital outputs, 24VDC supply, 16K steps and RS-232/RS-485 Modbus communication.

Delta DVP60ES200R PLC – DVP-ES2, 36DI/24 Relay Output, 16K Steps

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Delta DVP60ES200R PLC – DVP-ES2, 36DI/24 Relay Output, 16K Steps

Delta DVP60ES200R DVP-ES2 PLC with 36 digital inputs, 24 relay outputs, 100–240VAC power supply and 16K-step program capacity for industrial automation.

Delta DTC1000 Temperature Controller – 24VDC, PID/ON-OFF Control, RS-485 Modbus

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Delta DTC1000 Temperature Controller – 24VDC, PID/ON-OFF Control, RS-485 Modbus

Delta DTC1000 modular temperature controller with 24VDC supply, PID/ON-OFF control, multiple sensor inputs and RS-485 Modbus communication.

Delta DVP14SS211R PLC – DVP-SS2 Slim PLC, 8DI/6 Relay Outputs, 24VDC, RS-232/RS-485

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Delta DVP14SS211R PLC – DVP-SS2 Slim PLC, 8DI/6 Relay Outputs, 24VDC, RS-232/RS-485

Delta DVP14SS211R DVP-SS2 Slim PLC with 8 digital inputs, 6 relay outputs, 24VDC supply, RS-232/RS-485 communication and Modbus support.

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Frequently asked questions

What information is useful for a tank and vessel level control enquiry?

Describe the machine or process, current controls, operating sequence, required modes, available drawings and the changes you want to make. Include known controller and drive models where possible.

Can existing equipment be considered?

Yes. Include the installed controller, HMI, drives, sensors and any drawings or fault details so the existing arrangement can be reviewed before defining scope.

Discuss your automation requirements

Share the equipment details, current controls and process sequence for a scope review.

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